CLIENT STORY
An increased price to performance ratio with a cost saving of 15% with Molygraph Smoothform 2900 TD
1 min read | 06 June 2023
Overview
A major wheels manufacturer in India was looking at a cost effective
solution for their lubrication requirements in their wheel forming
process. They had been using a competitor product for the last 18 years
and required cost savings with similar or better performance.
With expertise in custom formulation, Molygraph specially developed a
product for this particular application. This was especially challenging as
the customer was using a heritage product since a long time and was
expecting a better price to performance ratio in a short span of time.
Challenge
- Increased price to performance ratio.
Solution
MOLYGRAPH SMOOTHFORM 2900 TD
Premium grade heavy duty drawing oil
- Specifically formulated for tube drawing and pilgering application.
- Fortified with extreme pressure and anti-wear additives.
- Superb boundary lubrication performance during metal forming operations.
- Resists corrosion to steel and aluminum surfaces.
Benefits of Molygraph Smoothform 2900 TD
TECHNICAL SPECIFICATIONS | COMPETITOR PRODUCT | SMOOTHFORM 2900 TD | TEST METHOD | MOLYGRAPH ADVANTAGE |
Base oil viscosity at 40°C (cSt) | 150 | 280 | ASTM D 445 | Superior film forming ability |
Four Ball Weld Load | 600 | 800 | ASTM D 2596 | Better performance under heavy loads |
Corrosion resistance | 4C | 1B | ASTM D 1264 | Greater resistance to corrosion |
Results
Trials were taken on a 500 ton press with aluminium sheet thickness between 2.3-6 mm. The drawing depth was 100 mm. Following was observed during the trials:
- Smooth formation of the parts without any surface defects.
- No skin irritation during long term usage of the product.
- No corrosion during long term storage, even during the monsoon season.
- Easy cleanability of the oil so as to not interfere with the subsequent painting process.
Overall savings of 15% over existing lubricant used
Related Product
Details
Industry
Application
Forming of Aluminum Wheel disks
Client
Automotive Wheel Manufacturer
Location
South India
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Details
Industry
Application
Forming of Aluminum Wheel disks
Client
Automotive Wheel Manufacturer
Location
South India
Overview
A major wheels manufacturer in India was looking at a cost effective
solution for their lubrication requirements in their wheel forming
process. They had been using a competitor product for the last 18 years
and required cost savings with similar or better performance.
With expertise in custom formulation, Molygraph specially developed a
product for this particular application. This was especially challenging as
the customer was using a heritage product since a long time and was
expecting a better price to performance ratio in a short span of time.
Challenge
- Increased price to performance ratio.
Solution
MOLYGRAPH SMOOTHFORM 2900 TD
Premium grade heavy duty drawing oil
- Specifically formulated for tube drawing and pilgering application.
- Fortified with extreme pressure and anti-wear additives.
- Superb boundary lubrication performance during metal forming operations.
- Resists corrosion to steel and aluminum surfaces.
Benefits of Molygraph Smoothform 2900 TD
TECHNICAL SPECIFICATIONS | COMPETITOR PRODUCT | SMOOTHFORM 2900 TD | TEST METHOD | MOLYGRAPH ADVANTAGE |
Base oil viscosity at 40°C (cSt) | 150 | 280 | ASTM D 445 | Superior film forming ability |
Four Ball Weld Load | 600 | 800 | ASTM D 2596 | Better performance under heavy loads |
Corrosion resistance | 4C | 1B | ASTM D 1264 | Greater resistance to corrosion |
Results
Trials were taken on a 500 ton press with aluminium sheet thickness between 2.3-6 mm. The drawing depth was 100 mm. Following was observed during the trials:
- Smooth formation of the parts without any surface defects.
- No skin irritation during long term usage of the product.
- No corrosion during long term storage, even during the monsoon season.
- Easy cleanability of the oil so as to not interfere with the subsequent painting process.
Overall savings of 15% over existing lubricant used
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