CLIENT STORY

An increased price to performance ratio with a cost saving of 15% with Molygraph Smoothform 2900 TD

1 min read | 06 June 2023

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Overview

A major wheels manufacturer in India was looking at a cost effective
solution for their lubrication requirements in their wheel forming
process. They had been using a competitor product for the last 18 years
and required cost savings with similar or better performance.

With expertise in custom formulation, Molygraph specially developed a
product for this particular application. This was especially challenging as
the customer was using a heritage product since a long time and was
expecting a better price to performance ratio in a short span of time.

Challenge

    • Increased price to performance ratio.

Solution

MOLYGRAPH SMOOTHFORM 2900 TD

Premium grade heavy duty drawing oil

    • Specifically formulated for tube drawing and pilgering application.
    • Fortified with extreme pressure and anti-wear additives.
    • Superb boundary lubrication performance during metal forming operations.
    • Resists corrosion to steel and aluminum surfaces.

Benefits of Molygraph Smoothform 2900 TD

TECHNICAL SPECIFICATIONSCOMPETITOR PRODUCTSMOOTHFORM 2900 TDTEST METHODMOLYGRAPH ADVANTAGE
Base oil viscosity at 40°C (cSt)150280ASTM D 445Superior film forming ability
Four Ball Weld Load600800ASTM D 2596Better performance under heavy loads
Corrosion resistance4C1BASTM D 1264Greater resistance to corrosion

Results

Trials were taken on a 500 ton press with aluminium sheet thickness between 2.3-6 mm. The drawing depth was 100 mm. Following was observed during the trials:

    • Smooth formation of the parts without any surface defects.
    • No skin irritation during long term usage of the product.
    • No corrosion during long term storage, even during the monsoon season.
    • Easy cleanability of the oil so as to not interfere with the subsequent painting process.

Overall savings of 15% over existing lubricant used

Related Product
Smoothform 2900 TD
Smoothform 2900 TD

Premium Grade heavy duty forming and drawing Oil

Details

Industry

Application

Forming of Aluminum Wheel disks

Client

Automotive Wheel Manufacturer

Location

South India

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Details

Industry

Application

Forming of Aluminum Wheel disks

Client

Automotive Wheel Manufacturer

Location

South India

Overview

A major wheels manufacturer in India was looking at a cost effective
solution for their lubrication requirements in their wheel forming
process. They had been using a competitor product for the last 18 years
and required cost savings with similar or better performance.

With expertise in custom formulation, Molygraph specially developed a
product for this particular application. This was especially challenging as
the customer was using a heritage product since a long time and was
expecting a better price to performance ratio in a short span of time.

Challenge

    • Increased price to performance ratio.

Solution

MOLYGRAPH SMOOTHFORM 2900 TD

Premium grade heavy duty drawing oil

    • Specifically formulated for tube drawing and pilgering application.
    • Fortified with extreme pressure and anti-wear additives.
    • Superb boundary lubrication performance during metal forming operations.
    • Resists corrosion to steel and aluminum surfaces.

Benefits of Molygraph Smoothform 2900 TD

TECHNICAL SPECIFICATIONSCOMPETITOR PRODUCTSMOOTHFORM 2900 TDTEST METHODMOLYGRAPH ADVANTAGE
Base oil viscosity at 40°C (cSt)150280ASTM D 445Superior film forming ability
Four Ball Weld Load600800ASTM D 2596Better performance under heavy loads
Corrosion resistance4C1BASTM D 1264Greater resistance to corrosion

Results

Trials were taken on a 500 ton press with aluminium sheet thickness between 2.3-6 mm. The drawing depth was 100 mm. Following was observed during the trials:

    • Smooth formation of the parts without any surface defects.
    • No skin irritation during long term usage of the product.
    • No corrosion during long term storage, even during the monsoon season.
    • Easy cleanability of the oil so as to not interfere with the subsequent painting process.

Overall savings of 15% over existing lubricant used

Related Product
Smoothform 2900 TD
Smoothform 2900 TD

Premium Grade heavy duty forming and drawing Oil

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T: +91 8104409925

E: sales@molygraph.com