CLIENT STORY

Tractor manufacturer switches to Molygraph SMOOTHKUT® SS 1105 coolent, saves 27% in costs, eliminates bacterial growth and foul smell

2 min read | 20 July 2023

SMOOTHKUT SS 1105

Overview

A Tractor components manufacturer in north India was using a conventional metal cutting lubricant (Coolant) on CNCs and VMCs. The expenditure on the coolant was high when compared to sump life. There were issues like Rusting, misting, Bacterial growth, and Foul Odor.

The manufacturer reached out to Molygraph for a solution and CPC reduction. Our application experts recommended SMOOTHKUT® SS 1105 metalworking lubricant.

Application Details

    • Operation: Turning, Milling, Drilling, and Tapping
    • Machine: CNC & VMC
    • Components: Axle, Gears, Shafts, etc.
    • Water Type: Raw
    • Water Hardness: 280 PPM

Challenge

    • Poor performance of the coolant.
    • High consumption.
    • Post-processing issues like rusting, misting, and bacterial growth lead to a foul odor.

Solution

SMOOTHKUT® SS 1105

SEMI-SYNTHETIC METAL WORKING FLUID

SmoothKut SS 1105 is a high-performing metal performing working fluid for various machining and grinding operations. These fluids have excellent lubricating properties, which help reduce friction between the cutting tool and the workpiece. This reduces heat generation and extends the tool life, leading to improved machining efficiency.

Benefits

    • Highly economical.
    • No scum or residue formation.
    • Extends lubricity and provides extended tool life.
    • Good emulsion, biostability, and cleanliness in hard water.
    • Strong rust and corrosion protection under hard water conditions.
    • Excellent foam control & Efficient tramp oil rejection.
    • Improves surface finish.
    • HSE Compliant product free of heavy metals.

Product Specifications:

SMOOTHKUT SS 1105

SEMI-SYNTHETIC METAL WORKING FLUID

    • Appearance: Clear Yellow Liquid
    • Density @ 29.5°C : 1.0 ± 0.05 gms/cc
    • R. I. Factor: 1.56
    • Packaging: 30 Ltrs | 210 Ltrs

Result

    • Doubled operating life of coolant compared to earlier product.
    • 27% direct cost saving annually.
    • 72 hours of rust protection with no bacterial growth & smell.

Lower coolent consumption, decreased maintenance expenses

Related Product
Smoothkut SS 1105
Smoothkut SS 1105

Semi-synthetic metal working fluid.

Details

Industry

Application

CNCs and VMCs

Client

Tractor components Manufacturer

Location

North India

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SMOOTHKUT SS 1105
Details

Industry

Application

CNCs and VMCs

Client

Tractor components Manufacturer

Location

North India

Overview

A Tractor components manufacturer in north India was using a conventional metal cutting lubricant (Coolant) on CNCs and VMCs. The expenditure on the coolant was high when compared to sump life. There were issues like Rusting, misting, Bacterial growth, and Foul Odor.

The manufacturer reached out to Molygraph for a solution and CPC reduction. Our application experts recommended SMOOTHKUT® SS 1105 metalworking lubricant.

Application Details

    • Operation: Turning, Milling, Drilling, and Tapping
    • Machine: CNC & VMC
    • Components: Axle, Gears, Shafts, etc.
    • Water Type: Raw
    • Water Hardness: 280 PPM

Challenge

    • Poor performance of the coolant.
    • High consumption.
    • Post-processing issues like rusting, misting, and bacterial growth lead to a foul odor.

Solution

SMOOTHKUT® SS 1105

SEMI-SYNTHETIC METAL WORKING FLUID

SmoothKut SS 1105 is a high-performing metal performing working fluid for various machining and grinding operations. These fluids have excellent lubricating properties, which help reduce friction between the cutting tool and the workpiece. This reduces heat generation and extends the tool life, leading to improved machining efficiency.

Benefits

    • Highly economical.
    • No scum or residue formation.
    • Extends lubricity and provides extended tool life.
    • Good emulsion, biostability, and cleanliness in hard water.
    • Strong rust and corrosion protection under hard water conditions.
    • Excellent foam control & Efficient tramp oil rejection.
    • Improves surface finish.
    • HSE Compliant product free of heavy metals.

Product Specifications:

SMOOTHKUT SS 1105

SEMI-SYNTHETIC METAL WORKING FLUID

    • Appearance: Clear Yellow Liquid
    • Density @ 29.5°C : 1.0 ± 0.05 gms/cc
    • R. I. Factor: 1.56
    • Packaging: 30 Ltrs | 210 Ltrs

Result

    • Doubled operating life of coolant compared to earlier product.
    • 27% direct cost saving annually.
    • 72 hours of rust protection with no bacterial growth & smell.

Lower coolent consumption, decreased maintenance expenses

Related Product
Smoothkut SS 1105
Smoothkut SS 1105

Semi-synthetic metal working fluid.

Share

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Anand Engineers Pvt. Ltd, Plot no. 66, MIDC, Road No 13, Andheri East, Mumbai 400093. India


T: +91 8104409925

E: sales@molygraph.com