CLIENT STORY

Molygraph Flurotemp 512 provides long-lasting performance in the Automotive Industry by saving cost and boost efficiency by 15%.

3 min read | 01 August 2023

Flurotemp_512_SS_Success_Story

Overview

An automotive garage equipment manufacturer was encountering serious issues lubricating the conveyors in their paint booth oven. The bearings used in high-temperature conveyors are subject to high continuous temperatures of over 160 degrees Celsius. The existing grease could not withstand these temperatures and was seen running out of the bearings, leading to increased republication intervals and bearing failures. The equipment manufacturer reached out to Molygraph for a solution. Flurotemp 512, a PTFE-PFPE-based grease was recommended by Molygraph, which helped the customer find the ideal solution to the problem at hand.

Challenge

Lubrication of high-temperature conveyor bearings provides a unique challenge. The high operating temperatures do not allow conventional greases to function optimally and lead to high degrees of maintenance downtime and bearing failures. The customer was facing the following critical issues
    • The grease was either melting and running out of the bearings or
      was getting hard and not allowing the bearing to operate.
    • Frequent maintenance downtime.

Solution

FLUROTEMP 512

A HIGH-PERFORMANCE HIGH-TEMPERATURE CHEMICAL RESISTANT FLUORINATED GREASE.

Molygraph recommended Flurotemp 512 for lubricating the customer’s conveyor chain bearings. The unique chemistry consists of a fluorinated thickener and base oil that have been designed to run at continuously extremely high temperatures. Flurotemp 512 has the following key benefits.

Benefits

    • Non oxidizing & chemical resistant.
    • Low carbonization at high temperatures.
    • Low evaporation rate.
    • Reducing maintenance costs (high uptime and no relube).
    • Increased output & profitability (continuous running).

Product Specifications

FLUROTEMP 512
A HIGH-PERFORMANCE HIGH-TEMPERATURE CHEMICAL RESISTANT FLUORINATED GREASE.

    • Base Oil: PFPE
    • Base Oil Viscosity @ 40°C : 500 cSt
    • Operating Temperature Range: -30 to +260°C
    • Packaging: 1 Kg

Result

    • No relubrication for 3 months after greasing.
    • Flurotemp 512 stayed in place and provided optimum lubrication without any blackening, hardening, or melting.
    • The initial cost of the product was offset by the low consumption, bearing failure prevention, and decreased maintenance downtime, leading to an overall cost benefit of 15% to the customer.

Annual cost saving by 15%

Related Product
Flurotemp 512
Flurotemp 512

PTFE thickened fluorinated synthetic grease for high-temperature application.

Details

Industry

Application

Powder Coating Oven Conveyor

Client

Garage Equipment Manufacturing

Location

South India

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Flurotemp_512_SS_Success_Story
Details

Industry

Application

Powder Coating Oven Conveyor

Client

Garage Equipment Manufacturing

Location

South India

Overview

An automotive garage equipment manufacturer was encountering serious issues lubricating the conveyors in their paint booth oven. The bearings used in high-temperature conveyors are subject to high continuous temperatures of over 160 degrees Celsius. The existing grease could not withstand these temperatures and was seen running out of the bearings, leading to increased republication intervals and bearing failures. The equipment manufacturer reached out to Molygraph for a solution. Flurotemp 512, a PTFE-PFPE-based grease was recommended by Molygraph, which helped the customer find the ideal solution to the problem at hand.

Challenge

Lubrication of high-temperature conveyor bearings provides a unique challenge. The high operating temperatures do not allow conventional greases to function optimally and lead to high degrees of maintenance downtime and bearing failures. The customer was facing the following critical issues
    • The grease was either melting and running out of the bearings or
      was getting hard and not allowing the bearing to operate.
    • Frequent maintenance downtime.

Solution

FLUROTEMP 512

A HIGH-PERFORMANCE HIGH-TEMPERATURE CHEMICAL RESISTANT FLUORINATED GREASE.

Molygraph recommended Flurotemp 512 for lubricating the customer’s conveyor chain bearings. The unique chemistry consists of a fluorinated thickener and base oil that have been designed to run at continuously extremely high temperatures. Flurotemp 512 has the following key benefits.

Benefits

    • Non oxidizing & chemical resistant.
    • Low carbonization at high temperatures.
    • Low evaporation rate.
    • Reducing maintenance costs (high uptime and no relube).
    • Increased output & profitability (continuous running).

Product Specifications

FLUROTEMP 512
A HIGH-PERFORMANCE HIGH-TEMPERATURE CHEMICAL RESISTANT FLUORINATED GREASE.

    • Base Oil: PFPE
    • Base Oil Viscosity @ 40°C : 500 cSt
    • Operating Temperature Range: -30 to +260°C
    • Packaging: 1 Kg

Result

    • No relubrication for 3 months after greasing.
    • Flurotemp 512 stayed in place and provided optimum lubrication without any blackening, hardening, or melting.
    • The initial cost of the product was offset by the low consumption, bearing failure prevention, and decreased maintenance downtime, leading to an overall cost benefit of 15% to the customer.

Annual cost saving by 15%

Related Product
Flurotemp 512
Flurotemp 512

PTFE thickened fluorinated synthetic grease for high-temperature application.

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Anand Engineers Pvt. Ltd, Plot no. 66, MIDC, Road No 13, Andheri East, Mumbai 400093. India


T: +91 8104409925

E: sales@molygraph.com