CLIENT STORY

Animal Feed Manufacturer Solves Grease Pumpability Issue on Critical Bearings of Pellet Mills with Molygraph’s SGH 220 Plus 2/1 Grease

3 min read | 20 July 2023

SGH 220 Plus 2/1 Grease

Overview

One of India’s leading manufacturers of animal feed was facing grease pumpability issues on critical bearings of pellet mills leading to under/ over greasing of bearings.

Molygraph’s application experts studied the issue and recommended use of Molygraph’s specialty grease SGH 220 Plus 2/1. Customer was super happy after experiencing the results of this grease and recommended it for use on pellet mills and hammer mills.

Challenge

    • Customer has a 60 TPH capacity plant with many critical & high speed machines.
    • The Andritz make Pellet Mill used is a fairly complex machine with multiple critical bearings of Timken & SKF make that are lubricated using a centralized mechanism.
    • Under/over lubrication of bearings due to poor pumpability of their current grease on a centralized lubrication system.
    • Drying-up of grease in machine idle state during shut-down maintenance.
    • High energy cost & low efficiency.

Solution

Molygraph SGH 220 Plus 2/1

Soft Grade Multifunctional Extreme Pressure Water Resistant Grease

    • Excellent pumpability when used in a centralized lubrication system.
    • Doesn’t dry up in machine idle state during the shutdown maintenance period.
    • Highly stable under shear loads amidst moist and humid environment.
    • Excellent water resistance properties.
    • Guards against rust and corrosion.
    • Contains no heavy metals or ingredients harmful to human health.
    • Longer re-greasing intervals leading to optimized consumption.

Product specifications:

Molygraph SGH 220 Plus 2/1

Soft Grade Multifunctional Extreme Pressure Water Resistant Grease

    • Base oil : Mineral Base Oil
    • Viscosity @40°C : 220 cSt
    • Operating Temperature Range : -20°C to +200°C
    • Packaging: 1 Kg / 5 Kg / 20 Kg / 180 Kg

Result

    • Elimination of doubts related to under/over lubrication of the bearings.
    • No fear of grease drying-up in the machine's planned shutdown.
    • Enhanced life of critical & costly bearing.
    • Professional application support and quick delivery from local stock point.

More solutions from Molygraph for Animal Feed manufacturing:

    • SGH 220 Plus : Multifunctional Extreme Pressure High Load Water Resistant Grease
    • SAFOL FGG : NSF & HALAL certified food grade grease
    • SAFOL Gear Oils : NSF & HALAL certified food grade gear oils
    • Ultra Gear Syn : High performance Hydrocarbon-based synthetic gear & bearing oil
    • PUG 9000 H : Long life organic thickened high temperature grease.

Extended equipment lifespan and minimized maintenance requirements.

Related Product
SGH 220 PLUS
SGH 220 PLUS

Special complex thickened multifunctional grease for high-load applications.

Details

Industry

Application

Pellet Mill

Client

Animal Feed Manufacturing

Location

South India

Share
SGH 220 Plus 2/1 Grease
Details

Industry

Application

Pellet Mill

Client

Animal Feed Manufacturing

Location

South India

Overview

One of India’s leading manufacturers of animal feed was facing grease pumpability issues on critical bearings of pellet mills leading to under/ over greasing of bearings.

Molygraph’s application experts studied the issue and recommended use of Molygraph’s specialty grease SGH 220 Plus 2/1. Customer was super happy after experiencing the results of this grease and recommended it for use on pellet mills and hammer mills.

Challenge

    • Customer has a 60 TPH capacity plant with many critical & high speed machines.
    • The Andritz make Pellet Mill used is a fairly complex machine with multiple critical bearings of Timken & SKF make that are lubricated using a centralized mechanism.
    • Under/over lubrication of bearings due to poor pumpability of their current grease on a centralized lubrication system.
    • Drying-up of grease in machine idle state during shut-down maintenance.
    • High energy cost & low efficiency.

Solution

Molygraph SGH 220 Plus 2/1

Soft Grade Multifunctional Extreme Pressure Water Resistant Grease

    • Excellent pumpability when used in a centralized lubrication system.
    • Doesn’t dry up in machine idle state during the shutdown maintenance period.
    • Highly stable under shear loads amidst moist and humid environment.
    • Excellent water resistance properties.
    • Guards against rust and corrosion.
    • Contains no heavy metals or ingredients harmful to human health.
    • Longer re-greasing intervals leading to optimized consumption.

Product specifications:

Molygraph SGH 220 Plus 2/1

Soft Grade Multifunctional Extreme Pressure Water Resistant Grease

    • Base oil : Mineral Base Oil
    • Viscosity @40°C : 220 cSt
    • Operating Temperature Range : -20°C to +200°C
    • Packaging: 1 Kg / 5 Kg / 20 Kg / 180 Kg

Result

    • Elimination of doubts related to under/over lubrication of the bearings.
    • No fear of grease drying-up in the machine's planned shutdown.
    • Enhanced life of critical & costly bearing.
    • Professional application support and quick delivery from local stock point.

More solutions from Molygraph for Animal Feed manufacturing:

    • SGH 220 Plus : Multifunctional Extreme Pressure High Load Water Resistant Grease
    • SAFOL FGG : NSF & HALAL certified food grade grease
    • SAFOL Gear Oils : NSF & HALAL certified food grade gear oils
    • Ultra Gear Syn : High performance Hydrocarbon-based synthetic gear & bearing oil
    • PUG 9000 H : Long life organic thickened high temperature grease.

Extended equipment lifespan and minimized maintenance requirements.

Related Product
SGH 220 PLUS
SGH 220 PLUS

Special complex thickened multifunctional grease for high-load applications.

Share

Join our email list to receive exclusive content and product updates

Email

Reach Us

Anand Engineers Pvt. Ltd, Plot no. 66, MIDC, Road No 13, Andheri East, Mumbai 400093. India


T: +91 8104409925

E: sales@molygraph.com