CLIENT STORY
Animal Feed manufacturer switches to Molygraph SGH 220 Plus Grease, solving pumpability & load-carrying issues and saving 23% annually.
3 min read | 17 May 2023
Overview
The critical bearings of Pellet mills & Hammer mills in the animal feed industry operate under harsh conditions at high speeds and heavy loads. A leading animal feed manufacturer in north India was facing the problem of grease thinning and thus frequent relubrication.
The manufacturer reached out to Molygraph for a solution. Our application experts found that the low pumpability & poor load carrying capacity of the existing grease was the major issue. They recommended Molygraph’s SGH 220 Plus grease which solved the problem.
Challenge
- A customer has a Pellet mill that has 8 bearings operating at around 70°C while rotating at 1000 RPM and a Hammer mill with 2 bearings operating at around 90°C rotating at 3000 RPM.
- The grease being used earlier in the bearings was thinning out at working parameters so the customer had to relubricate frequently.
- Grease residue remaining in the lubrication line led to a poor supply of grease to the bearings.
- This led to a loss of production time and excessive consumption of grease. Also a potential threat to the operating life of expensive bearings.
Solution
SGH 220 PLUS
Multifunctional Extreme Pressure High Load Water Resistant Grease
- Long-life grease for various applications.
- High-quality lubricating grease with good shear stability.
- Guards against rust and corrosion.
- Excellent water resistance properties
Performance comparison with incumbent grease:
PROPERTY | DESCRIPTION | CONVENTIONAL GREASE | Molygraph SGH 220 plus | REMARKS |
Stability | Roll Stability | 8-10% | <5 % | A lower number is better |
Product specifications:
SGH 220 PLUS
Multifunctional Extreme Pressure High Load Water Resistant Grease
- Base Oil: Mineral
- Base Oil Viscosity @ 40°C : 320 cSt
- Operating Temperature Range: -20 to +200°C
- Packaging: 1 Kg | 5 Kg | 20 Kg | 180 Kg
Result
- The customer did the test run on all 10 bearings for a month and found that the grease was not thinning out.
- Re-lubrication frequency was reduced by 20% which ultimately resulted in time and cost savings of 23% on an annual basis.
Cost savings of 23% on an annual basis.
Related Product
SGH 220 PLUS
Special complex thickened multifunctional grease for high-load applications.
View Product
Details
Industry
Application
Pellet Mill and Hammer Mill Bearings
Client
Animal feed Manufacturers
Location
North India
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Details
Industry
Application
Pellet Mill and Hammer Mill Bearings
Client
Animal feed Manufacturers
Location
North India
Overview
The critical bearings of Pellet mills & Hammer mills in the animal feed industry operate under harsh conditions at high speeds and heavy loads. A leading animal feed manufacturer in north India was facing the problem of grease thinning and thus frequent relubrication.
The manufacturer reached out to Molygraph for a solution. Our application experts found that the low pumpability & poor load carrying capacity of the existing grease was the major issue. They recommended Molygraph’s SGH 220 Plus grease which solved the problem.
Challenge
- A customer has a Pellet mill that has 8 bearings operating at around 70°C while rotating at 1000 RPM and a Hammer mill with 2 bearings operating at around 90°C rotating at 3000 RPM.
- The grease being used earlier in the bearings was thinning out at working parameters so the customer had to relubricate frequently.
- Grease residue remaining in the lubrication line led to a poor supply of grease to the bearings.
- This led to a loss of production time and excessive consumption of grease. Also a potential threat to the operating life of expensive bearings.
Solution
SGH 220 PLUS
Multifunctional Extreme Pressure High Load Water Resistant Grease
- Long-life grease for various applications.
- High-quality lubricating grease with good shear stability.
- Guards against rust and corrosion.
- Excellent water resistance properties
Performance comparison with incumbent grease:
PROPERTY | DESCRIPTION | CONVENTIONAL GREASE | Molygraph SGH 220 plus | REMARKS |
Stability | Roll Stability | 8-10% | <5 % | A lower number is better |
Product specifications:
SGH 220 PLUS
Multifunctional Extreme Pressure High Load Water Resistant Grease
- Base Oil: Mineral
- Base Oil Viscosity @ 40°C : 320 cSt
- Operating Temperature Range: -20 to +200°C
- Packaging: 1 Kg | 5 Kg | 20 Kg | 180 Kg
Result
- The customer did the test run on all 10 bearings for a month and found that the grease was not thinning out.
- Re-lubrication frequency was reduced by 20% which ultimately resulted in time and cost savings of 23% on an annual basis.
Cost savings of 23% on an annual basis.
Related Product
SGH 220 PLUS
Special complex thickened multifunctional grease for high-load applications.
View Product
Share
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