CLIENT STORY

Animal Feed manufacturer switches to Molygraph SGH 220 Plus Grease, solving pumpability & load-carrying issues and saving 23% annually.

3 min read | 17 May 2023

Animal Feed.

Overview

The critical bearings of Pellet mills & Hammer mills in the animal feed industry operate under harsh conditions at high speeds and heavy loads. A leading animal feed manufacturer in north India was facing the problem of grease thinning and thus frequent relubrication.

The manufacturer reached out to Molygraph for a solution. Our application experts found that the low pumpability & poor load carrying capacity of the existing grease was the major issue. They recommended Molygraph’s SGH 220 Plus grease which solved the problem.

Challenge

    • A customer has a Pellet mill that has 8 bearings operating at around 70°C while rotating at 1000 RPM and a Hammer mill with 2 bearings operating at around 90°C rotating at 3000 RPM.
    • The grease being used earlier in the bearings was thinning out at working parameters so the customer had to relubricate frequently.
    • Grease residue remaining in the lubrication line led to a poor supply of grease to the bearings.
    • This led to a loss of production time and excessive consumption of grease. Also a potential threat to the operating life of expensive bearings.

Solution

SGH 220 PLUS

Multifunctional Extreme Pressure High Load Water Resistant Grease

    • Long-life grease for various applications.
    • High-quality lubricating grease with good shear stability.
    • Guards against rust and corrosion.
    • Excellent water resistance properties

Performance comparison with incumbent grease:

PROPERTYDESCRIPTIONCONVENTIONAL GREASEMolygraph SGH 220 plusREMARKS
StabilityRoll Stability8-10%<5 %A lower number is better

Product specifications:

SGH 220 PLUS

Multifunctional Extreme Pressure High Load Water Resistant Grease

    • Base Oil: Mineral
    • Base Oil Viscosity @ 40°C : 320 cSt
    • Operating Temperature Range: -20 to +200°C
    • Packaging: 1 Kg | 5 Kg | 20 Kg | 180 Kg

Result

    • The customer did the test run on all 10 bearings for a month and found that the grease was not thinning out.
    • Re-lubrication frequency was reduced by 20% which ultimately resulted in time and cost savings of 23% on an annual basis.

Cost savings of 23% on an annual basis.

Related Product
SGH 220 PLUS
SGH 220 PLUS

Special complex thickened multifunctional grease for high-load applications.

Details

Industry

Application

Pellet Mill and Hammer Mill Bearings

Client

Animal feed Manufacturers

Location

North India

Share
Animal Feed.
Details

Industry

Application

Pellet Mill and Hammer Mill Bearings

Client

Animal feed Manufacturers

Location

North India

Overview

The critical bearings of Pellet mills & Hammer mills in the animal feed industry operate under harsh conditions at high speeds and heavy loads. A leading animal feed manufacturer in north India was facing the problem of grease thinning and thus frequent relubrication.

The manufacturer reached out to Molygraph for a solution. Our application experts found that the low pumpability & poor load carrying capacity of the existing grease was the major issue. They recommended Molygraph’s SGH 220 Plus grease which solved the problem.

Challenge

    • A customer has a Pellet mill that has 8 bearings operating at around 70°C while rotating at 1000 RPM and a Hammer mill with 2 bearings operating at around 90°C rotating at 3000 RPM.
    • The grease being used earlier in the bearings was thinning out at working parameters so the customer had to relubricate frequently.
    • Grease residue remaining in the lubrication line led to a poor supply of grease to the bearings.
    • This led to a loss of production time and excessive consumption of grease. Also a potential threat to the operating life of expensive bearings.

Solution

SGH 220 PLUS

Multifunctional Extreme Pressure High Load Water Resistant Grease

    • Long-life grease for various applications.
    • High-quality lubricating grease with good shear stability.
    • Guards against rust and corrosion.
    • Excellent water resistance properties

Performance comparison with incumbent grease:

PROPERTYDESCRIPTIONCONVENTIONAL GREASEMolygraph SGH 220 plusREMARKS
StabilityRoll Stability8-10%<5 %A lower number is better

Product specifications:

SGH 220 PLUS

Multifunctional Extreme Pressure High Load Water Resistant Grease

    • Base Oil: Mineral
    • Base Oil Viscosity @ 40°C : 320 cSt
    • Operating Temperature Range: -20 to +200°C
    • Packaging: 1 Kg | 5 Kg | 20 Kg | 180 Kg

Result

    • The customer did the test run on all 10 bearings for a month and found that the grease was not thinning out.
    • Re-lubrication frequency was reduced by 20% which ultimately resulted in time and cost savings of 23% on an annual basis.

Cost savings of 23% on an annual basis.

Related Product
SGH 220 PLUS
SGH 220 PLUS

Special complex thickened multifunctional grease for high-load applications.

Share

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Anand Engineers Pvt. Ltd, Plot no. 66, MIDC, Road No 13, Andheri East, Mumbai 400093. India


T: +91 8104409925

E: sales@molygraph.com