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SMG Premium – The Ultimate Lubrication Solution for Sugar Mills

5 min read | 20 April 2023

SMG Premium

India ranks among the top consumers and producers of sugar globally, making efficient and uninterrupted production in sugar mills absolutely vital. However, these mills operate under extreme mechanical and environmental stress, where inadequate lubrication can lead to costly downtime, increased wear, and frequent maintenance.

SMG Premium – a high-performance, specially engineered grease designed by Molygraph to address the unique lubrication challenges of the sugar industry.

Why SMG Premium is the Ideal Choice for Sugar Mill Operations

Backed by over 35 years of innovation and R&D, Molygraph’s SMG Premium is part of a trusted range of industrial lubricants. This formulation is crafted to enhance the performance of Mill equipment supplemented with advanced tribological testings to counter the lubrication related challenges.

Key Operational Challenges in Sugar Mills—and How SMG Premium Solves Them

1. High Pressure and Inadequate Lubrication

Sugarcane juice extractors operate under heavy load and pressure, slowing down processing time and increasing energy loss.SMG Premium is formulated with high base oil viscosity and fortified with EP (Extreme Pressure) and AW (Anti-Wear) additives. This combination ensures:

  • Better load-bearing capacity
  • Reduced friction and power losses
  • A strong lubricating film that protects components even under high stress

2. Cracks and Burn Marks on Bearings

Shock loads are common during mill operations and can cause significant bearing damage.SMG Premium contains a high concentration of solid lubricants, delivering:

  • Emergency lubrication during shock load surges
  • Prevention of surface cracks and heat-induced burn marks
  • Extended component life in demanding environments

3. Grease Washout and Acid Corrosion

Sugarcane processing generates acidic by-products and moisture, causing grease washout and corrosion.SMG Premium includes:

  • A specialized water- and acid-resistant thickener
  • Advanced additives that combat corrosion effectively
  • Long-lasting protection in humid and acidic conditions

4. Choking of Grease Lines and Air Locks

Traditional greases can clog filters and lines, disrupting the entire lubrication system.SMG Premium’s complex soap structure ensures:

  • Smooth flow in automated grease pumping systems
  • No choking or air-lock formation
  • Consistent and continuous lubrication to all vital components

Our Expert Support—Every Step of the Way

At Molygraph, we don’t just deliver a product—we deliver a complete lubrication solution. Our experienced team of engineers works directly with sugar mill operators to:

  • Troubleshoot application issues
  • Optimize lubricant usage
  • Reduce unplanned maintenance and downtime

We are committed to helping you achieve higher equipment reliability, extended service intervals, and cost savings.

Why Choose Molygraph?

With decades of expertise in specialty lubricants and a deep understanding of the sugar industry, Molygraph has built a reputation for delivering high-performance, cost-effective lubrication solutions. We focus on long-term partnerships, product customization, and technical excellence.


Download the SMG Premium Brochure to learn more about our product’s technical details and applications.Connect with our lubrication experts today to improve your plant’s performance and reduce maintenance costs.

🔗 Explore SMG Premium on our website

📧 sales@molygraph.com | 📞 +91 8104409925


Share
SMG Premium

India ranks among the top consumers and producers of sugar globally, making efficient and uninterrupted production in sugar mills absolutely vital. However, these mills operate under extreme mechanical and environmental stress, where inadequate lubrication can lead to costly downtime, increased wear, and frequent maintenance.

SMG Premium – a high-performance, specially engineered grease designed by Molygraph to address the unique lubrication challenges of the sugar industry.

Why SMG Premium is the Ideal Choice for Sugar Mill Operations

Backed by over 35 years of innovation and R&D, Molygraph’s SMG Premium is part of a trusted range of industrial lubricants. This formulation is crafted to enhance the performance of Mill equipment supplemented with advanced tribological testings to counter the lubrication related challenges.

Key Operational Challenges in Sugar Mills—and How SMG Premium Solves Them

1. High Pressure and Inadequate Lubrication

Sugarcane juice extractors operate under heavy load and pressure, slowing down processing time and increasing energy loss.SMG Premium is formulated with high base oil viscosity and fortified with EP (Extreme Pressure) and AW (Anti-Wear) additives. This combination ensures:

  • Better load-bearing capacity
  • Reduced friction and power losses
  • A strong lubricating film that protects components even under high stress

2. Cracks and Burn Marks on Bearings

Shock loads are common during mill operations and can cause significant bearing damage.SMG Premium contains a high concentration of solid lubricants, delivering:

  • Emergency lubrication during shock load surges
  • Prevention of surface cracks and heat-induced burn marks
  • Extended component life in demanding environments

3. Grease Washout and Acid Corrosion

Sugarcane processing generates acidic by-products and moisture, causing grease washout and corrosion.SMG Premium includes:

  • A specialized water- and acid-resistant thickener
  • Advanced additives that combat corrosion effectively
  • Long-lasting protection in humid and acidic conditions

4. Choking of Grease Lines and Air Locks

Traditional greases can clog filters and lines, disrupting the entire lubrication system.SMG Premium’s complex soap structure ensures:

  • Smooth flow in automated grease pumping systems
  • No choking or air-lock formation
  • Consistent and continuous lubrication to all vital components

Our Expert Support—Every Step of the Way

At Molygraph, we don’t just deliver a product—we deliver a complete lubrication solution. Our experienced team of engineers works directly with sugar mill operators to:

  • Troubleshoot application issues
  • Optimize lubricant usage
  • Reduce unplanned maintenance and downtime

We are committed to helping you achieve higher equipment reliability, extended service intervals, and cost savings.

Why Choose Molygraph?

With decades of expertise in specialty lubricants and a deep understanding of the sugar industry, Molygraph has built a reputation for delivering high-performance, cost-effective lubrication solutions. We focus on long-term partnerships, product customization, and technical excellence.


Download the SMG Premium Brochure to learn more about our product’s technical details and applications.Connect with our lubrication experts today to improve your plant’s performance and reduce maintenance costs.

🔗 Explore SMG Premium on our website

📧 sales@molygraph.com | 📞 +91 8104409925


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Anand Engineers Pvt. Ltd, Plot no. 66, MIDC, Road No 13, Andheri East, Mumbai 400093. India


T: +91 8104409925

E: sales@molygraph.com