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Choosing The Right Thickener For Multifunctional Grease

4 min read | 19 April 2023

Choosing

When it comes to industrial lubrication, grease composition plays a critical role in ensuring optimal performance and durability. Greases consist of three main components: base oil (70-95%), thickener (3-30%), and additives (up to 10%). Among these, the thickener acts as the "sponge" that retains the base oil and additives, giving grease its semi-solid structure.

Greases are primarily classified based on their thickeners, which fall into two categories:

  • Soap-based thickeners (e.g., Lithium, Calcium)
  • Non-soap-based thickeners (e.g., Clay, Polyurea)

The majority of greases worldwide rely on soap-based thickeners due to their proven performance across a variety of applications.

Comparing Thickeners for Multifunctional Grease

Through extensive research and field tests, three common soap thickeners—Lithium, Lithium Complex, and Calcium Sulfonate—were evaluated based on key performance parameters:

Stability

  1. High-temperature resistance
  2. Water resistance
  3. Extreme pressure performance

An ideal thickener must excel under these conditions to ensure long-lasting performance in demanding industrial environments.

Why Calcium Sulfonate Outshines Other Thickeners

Calcium Sulfonate grease has consistently outperformed both Lithium and Lithium Complex greases in critical applications. Here's why:

1. Superior Performance Without Additives

Unlike other thickeners, Calcium Sulfonate grease doesn't rely on performance additives to achieve high standards. It naturally provides excellent shear stability, mechanical stability, and anti-wear properties, ensuring minimal leakage and extended equipment life.

2. Exceptional Water Resistance

Calcium Sulfonate greases are highly resistant to water washouts, making them ideal for wet or humid environments. They maintain their integrity even when exposed to moisture, outperforming their Lithium-based counterparts.

3. High-Temperature Capability

With an impressive dropping point and resistance to heat, Calcium Sulfonate greases are built for high-temperature applications, ensuring consistent performance in extreme conditions.

4. Rust and Corrosion Protection

Calcium Sulfonate greases are derived from renowned rust inhibitors. This gives them unmatched corrosion resistance, ensuring durability and protection in challenging environments.

5. Versatility Across Industries

Thanks to their resistance to dust, dirt, and humidity, Calcium Sulfonate greases are widely used in demanding industries such as:

  • Construction and Mining
  • Marine and Transport
  • Steel and Power
  • Agriculture, Food Processing, and Drilling

A Cost-Effective Choice

Over the years, the price gap between Calcium Sulfonate and Lithium greases has narrowed significantly. Today, industry professionals see calcium sulfonate grease as a value-for-money solution.

Why Choose Molygraph?

At Molygraph, we pride ourselves on offering top-quality Calcium Sulfonate greases that deliver unmatched performance across diverse industries. Our products are the result of rigorous R&D and extensive field testing, ensuring reliability and efficiency in every application.

Ready to Upgrade?

Switch to Molygraph’s Calcium Sulfonate greases and experience the difference.

📞 Call us at +91 81044 09925
📧 Email us at sales@molygraph.com

Share
Choosing

When it comes to industrial lubrication, grease composition plays a critical role in ensuring optimal performance and durability. Greases consist of three main components: base oil (70-95%), thickener (3-30%), and additives (up to 10%). Among these, the thickener acts as the "sponge" that retains the base oil and additives, giving grease its semi-solid structure.

Greases are primarily classified based on their thickeners, which fall into two categories:

  • Soap-based thickeners (e.g., Lithium, Calcium)
  • Non-soap-based thickeners (e.g., Clay, Polyurea)

The majority of greases worldwide rely on soap-based thickeners due to their proven performance across a variety of applications.

Comparing Thickeners for Multifunctional Grease

Through extensive research and field tests, three common soap thickeners—Lithium, Lithium Complex, and Calcium Sulfonate—were evaluated based on key performance parameters:

Stability

  1. High-temperature resistance
  2. Water resistance
  3. Extreme pressure performance

An ideal thickener must excel under these conditions to ensure long-lasting performance in demanding industrial environments.

Why Calcium Sulfonate Outshines Other Thickeners

Calcium Sulfonate grease has consistently outperformed both Lithium and Lithium Complex greases in critical applications. Here's why:

1. Superior Performance Without Additives

Unlike other thickeners, Calcium Sulfonate grease doesn't rely on performance additives to achieve high standards. It naturally provides excellent shear stability, mechanical stability, and anti-wear properties, ensuring minimal leakage and extended equipment life.

2. Exceptional Water Resistance

Calcium Sulfonate greases are highly resistant to water washouts, making them ideal for wet or humid environments. They maintain their integrity even when exposed to moisture, outperforming their Lithium-based counterparts.

3. High-Temperature Capability

With an impressive dropping point and resistance to heat, Calcium Sulfonate greases are built for high-temperature applications, ensuring consistent performance in extreme conditions.

4. Rust and Corrosion Protection

Calcium Sulfonate greases are derived from renowned rust inhibitors. This gives them unmatched corrosion resistance, ensuring durability and protection in challenging environments.

5. Versatility Across Industries

Thanks to their resistance to dust, dirt, and humidity, Calcium Sulfonate greases are widely used in demanding industries such as:

  • Construction and Mining
  • Marine and Transport
  • Steel and Power
  • Agriculture, Food Processing, and Drilling

A Cost-Effective Choice

Over the years, the price gap between Calcium Sulfonate and Lithium greases has narrowed significantly. Today, industry professionals see calcium sulfonate grease as a value-for-money solution.

Why Choose Molygraph?

At Molygraph, we pride ourselves on offering top-quality Calcium Sulfonate greases that deliver unmatched performance across diverse industries. Our products are the result of rigorous R&D and extensive field testing, ensuring reliability and efficiency in every application.

Ready to Upgrade?

Switch to Molygraph’s Calcium Sulfonate greases and experience the difference.

📞 Call us at +91 81044 09925
📧 Email us at sales@molygraph.com

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Anand Engineers Pvt. Ltd, Plot no. 66, MIDC, Road No 13, Andheri East, Mumbai 400093. India


T: +91 8104409925

E: sales@molygraph.com